Amreek Automation & Mechanical Systems
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Project Detail
Project Detail
- CAD, Sheet Metal, Pneumatic and Controls
- 16 Weeks
- Mechanical Design & Fabrication
Automated Product Matrix Builder For Packagaing
Custom automated matrix builder system designed for efficient, high-speed product packaging. Delivered precise arrangement, reduced manual handling, and improved throughput for a packaging production line.
Project Overview
Amreeks designed and built a fully automated product matrix builder to streamline packaging operations. The system automatically organizes products into a precise matrix formation before packaging, reducing manual labor, increasing consistency, and improving overall line efficiency. This project demonstrates our capability in mechanical design, pneumatic systems, controls, and custom automation solutions for small-to-medium manufacturing environments.
- Automate the formation of product matrices for packaging
- Reduce manual handling and operator fatigue
- Increase packaging line speed and throughput
- Create a compact, reliable system that integrates with existing packaging equipment
- Operator Safety
- Improve consistency and accuracy of product arrangement
- Handling different product sizes and shapes without frequent changeovers
- Maintaining continuous operation with minimal downtime
- Ensuring safe interaction between operators and moving machinery
Need for high-speed, precise product positioning
- Integration with post sorting packaging machine.
- Mechanical Design & Fabrication: Designed a robust matrix-building frame with custom guides and product handling components using CAD/CAM and FEA analysis.
- Pneumatic Actuation: Integrated pneumatic cylinders and grippers for fast, reliable product movement and positioning.
- Controls & Automation: Developed PLC-based logic with sensors to detect product presence, control timing, and sequence the matrix formation automatically.
- Modular Design: Created quick-adjust mechanisms so the system can handle different product dimensions with minimal setup time.
- Safety Features: Incorporated light curtains, emergency stops, and guarding to protect operators while maintaining production flow.
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